Washing · De-Sliming · Dewatering

XL-1115 Spiral Sand Washer

Spiral conveying, thorough scrubbing and good dewatering — the key machine for removing clay and excess fines from manufactured and natural sand.

XL / 2XL Series Spiral Sand Washer

Spiral Diameter
1115mm
Tank Length
9782mm
Max. Feed Size
10mm
Capacity
175t/h

Overview

The XL-1115 belongs to the Spiral Sand Washer from New Shanbao and uses a spiral-blade conveying design. A sand-water slurry enters at one end of the tank; the slowly rotating spiral blades repeatedly turn and scrub the material, clay and light impurities are carried away by the water through the overflow weir, and clean sand is lifted by the blades to the other end, dewatered and discharged.

This model is supplied with motor; electrical control not included, with a motor power of 15kW. It is widely used in the washing stage of aggregate plants, for controlling the fines content of manufactured sand, for de-sliming natural sand, and for material washing in ore dressing, building materials and chemicals.

Water consumption and washing quality are controlled through water flow, spiral speed and tank inclination. On a manufactured-sand line, keeping fines within specification both raises the sand grade and reduces cement consumption — an important lever on the value of the sand product.

Technical Specifications

The table below lists the published specifications for this model. Contact us for the full datasheet, drawings or custom configurations.

ParameterValue
Spiral Diameter1115 mm
Tank Length9782 mm
Max. Feed Size10 mm
Capacity175 t/h
Water Consumption20-150 m³/h
Motor Power15kW
Weight10.2 t

Note: specifications are subject to change; the factory datasheet prevails. Capacity varies with material hardness, size and moisture — tell us your actual conditions for accurate sizing.

✓Design Features

  • Spiral-blade conveying keeps material in the tank longer and turns it thoroughly for a high degree of cleanliness.
  • Effective dewatering gives a low-moisture discharge that can go straight to the stockpile or the next process.
  • The twin-spiral 2XL design doubles capacity, suiting high-output manufactured-sand lines.
  • Tank and spiral blades are made from wear-resistant steel with replaceable liners at wear points, keeping maintenance cost predictable.
  • Adjustable overflow weir height lets you control how much fine material is lost, matching the fines spec of the product.
  • Simple design with low failure rates and no complex hydraulics or electronics — suited to remote and off-grid sites.

◎Applications

  • Fines control and washing on manufactured-sand lines
  • De-sliming and upgrading natural and river sand
  • Washing finished aggregate in crushing plants
  • Cleaning sand for highways, bridges and high-speed rail
  • Ore washing and de-sliming in concentrators
  • Washing recycled sand from construction waste
  • Purifying quartz sand for glass and foundry use
  • Washing sand at concrete batching plants

Working Principle

The tank of a spiral sand washer is installed at an angle and contains a spiral shaft driven by a motor through a reducer. The sand-water slurry is fed in at the lower or middle section, and the slowly rotating blades push settled sand grains up the inclined tank floor towards the discharge end.

During transport the material is repeatedly turned, and clay and fine dust coating the grains are washed off and held in suspension. Lighter muddy water leaves through the overflow weir at the top of the tank while the sand dewaters naturally as it is lifted, so moisture at the discharge end is already much lower. Adjusting water feed and weir height gives precise control over clay content and fineness modulus.

Selection Guide

  • Size by throughput: single-spiral XL for small-to-medium output, twin-spiral 2XL for high-output sand lines.
  • Size by clay content: sticky, high-clay feed needs a longer tank and more water, or two washers in series.
  • Size by fines specification: a tighter fines spec calls for more water and a lower weir — but watch for loss of fine sand.
  • Fit a water recycling system and a fines recovery unit to cut fresh-water consumption and sand loss dramatically.
  • Consider the footprint: spiral washers need more space but use less water; a bucket-wheel washer suits tight sites.

Matching Equipment

Spare Parts & Wear Parts

FAQ

Spiral washer or bucket-wheel washer?

A spiral washer gives better cleanliness, better dewatering and lower water use, but needs more space and loses more fine sand. A bucket-wheel washer is compact, loses less fine sand and handles higher tonnage, but cleans slightly less well and uses more water. Choose the spiral for high-clay feed and strict cleanliness; choose the bucket wheel where space is tight or fine-sand retention matters — or run the two in series.

What if I am losing too much fine sand?

Fine-sand loss is inherent to spiral washers. The fix is a fines recovery unit (a cyclone plus dewatering screen) that recovers fines from the overflow and dewaters them — typically recovering over 80% of what would be lost, while easing the load on settling ponds. Payback is usually under a year.

How much water does sand washing use?

Consumption depends on clay content and the product spec, typically 1–2 m³ per tonne of sand. With a recycling system, make-up water falls to 0.2–0.5 m³ per tonne. Pair the plant with a settling pond and filter press for zero-discharge operation — meeting environmental rules while cutting water bills.

Other models in this series (3)

View all Spiral Sand Washer models

Need a quotation and configuration for XL-1115?

Tell us your material type, feed size and target capacity — we will come back within 24 hours with a configuration proposal and factory-direct quotation.